Ill-placed Nails to Blame for Leaks

Strange as it may sound, many roof leaks are caused by the very thing that fastens the shingles to the roof, the roofing nails themselves! But you say, how could that possibly be? If you don’t use nails, then the shingles will blow off……….right?

nailsThe problem lies with the nails being driven in the wrong places or simply too many nails used to do the job. Recently, I was called to do a roof repair around a chimney that was leaking during heavy rains. In removing the old material down to a bare wood deck, I pulled out 169 roofing nails. Now I normally don’t count the number of roofing nails in a situation such as this but the amount was so high I was curious.

The felt paper was overnailed, the shingles were overnailed and the flashing was especially overnailed. Many times it seems the roofer’s mindset is, ’The more nails I use, the less likely the roof is to leak’. Actually, just the opposite is true. Sure, you need to adequately fasten material down but it should be done with minimal intrusion and done in the correct location! I used 79 nails to put the same material back together.

Thus, on that job, I gained 90 nails. At that rate I would never have to purchase roofing nails.

The concept of roofing is very simple, directing water over overlapping material to get it off the roof. But if the material is penetrated by a roofing nail that is accessible by water, guess what? You have a roof leak. Nails should NEVER be used in a valley or close to a valley. I like to stay at least 8 inches away from a valley with any nails. The force of water coming down a roof valley is great and it will flow sideways to a degree. One can allow for that situation by keeping the valley area free of roofing nails.

Many roofers will use caulk or tar to keep water from getting through a hole made by an ill-placed roofing nail, I prefer to use common sense and not make the hole to start with.

Rooftop Readings are written by Tracy Hanning. Tracy holds BS and MA degrees and is a veteran Industrial Arts teacher. He founded Solid Rock Roofing, Inc. in 1991.

Jack Rabbit Roofers

Have you ever observed a jack rabbit? They are extremely fast as they hop across the prairie pausing occasionally to catch their breath. I have applied that term to many roofers based on similar movements while operating roofing nail guns. While speed is important in doing any job, it is not the most important facet of a job. Safety and accuracy rank much higher than speed in my book when you are trying to achieve a quality job.

rabbitNearly all roofers know the correct placement of nails in a roofing shingle but in real practice very few actually get the nails in the right spots. Every shingle wrapper gives explicit instructions about this. So what is the problem?

Roofers are normally compensated by the amount of shingles nailed down on a given job. The quicker they can nail them down, the more they make. Afterall, the roof LOOKS the same whether it is nailed correctly or incorrectly. Shingles that are incorrectly installed tend to develop problems later such as blow-off in high winds, slippage in hot weather and leaks.

Manufacturers will not warrant their shingles if they are installed incorrectly. The correct nailing pattern is four nails per shingle with the two outside nails being within one inch of each end and the other two being evenly spaced between the ends. Six nails are advised for areas noted for high winds. The nails should not be too high on the shingle or too low. On a dimensional shingle, it is imperative to locate the nails along ‘the nailing strip’, a one inch wide portion of the shingle. Jack Rabbit roofers cannot possibly hit this nailing strip on a consistent basis and still maintain speed. Jack Rabbit roofers tend to ‘spray’ their nails. They sound impressive and fast while working but the actual truth is they are doing a very poor job.

I have had many job applicants who boast, “I can nail down four square an hour.” I would never hire someone like this. I look for quality rather than quantity. It is better to do a job right and have it last than to do it wrong and have problems with it later. On three-tab roofs, many roofers will only use three nails per shingle to gain speed but the roofs show lifting just a few years later.

Rooftop Readings are written by Tracy Hanning. Tracy holds BS and MA degrees and is a veteran Industrial Arts teacher. He founded Solid Rock Roofing, Inc. in 1991.

Pipe Boots….Planned Obsolescence?

What in the world is a pipe boot? You could think of it as a piece of footwear that covers and protects a round pipe on a roof. Some call them pipe flashings or Oateys or Never-Leaks. You see, plumbers need a way to allow the stinky odor from the sinks, bathtubs and commodes to escape from the bathrooms, kitchens and laundry rooms harmlessly through the roof and into the atmosphere. The pipe boot is the transition device that allows the pipe to exit up through the shingles while preventing rainwater from entering the house around the outside of the pipe.

pipebootSome pipe boots are made of plastic but typically consists of an aluminum rectangle with a neoprene rubber gasket fitted in its center. Properly installed, pipe boots work really well for about the first 8 years. At about that stage of life the neoprene rubber gasket begins to develop splits where it fits around the pipe and allows rainwater to enter the house. At first the water is usually absorbed by the attic insulation but eventually the rainwater will reach the drywall ceiling, run to a seam in the drywall and soak through showing up as a stained spot or line on the ceiling.

I carry a retrofit product on my truck that can correct the problem in minutes. It is made in San Jose, California and is simply a donut shaped piece of EPDM (ethylene propylene diene monomer) that fits snugly around the pipe and down over the old neoprene gasket. I have used this product for over 15 years and have fixed hundreds of leaks caused by the failing neoprene gasket material. Most roofers are not aware of this product so their solution to the problem is to smear some caulk on the old neoprene or to install a complete new pipe boot. The first solution is temporary and the second solution is expensive while lasting only 8 more years.

Why do we put up with products that have limited lifespans? Why do the pipe boot manufacturers continue to make pipe boots using neoprene instead of EPDM?

Tell me and we will both know!

Rooftop Readings are written by Tracy Hanning. Tracy holds BS and MA degrees and is a veteran Industrial Arts teacher. He founded Solid Rock Roofing, Inc. in 1991.

Kick-out Flashing

OK, picture this……………….you have a pitched roof (that’s roofer talk for sloped) that abuts a wall that is covered with either vinyl siding or wood panels. The step flashing has been installed from the eave to the ridge and everything is cool, right? Wrong! What happens to the rainwater that flows down the channel provided by the step flashing when it reaches the lower end of the last piece of step flashing?

The rainwater has a choice of direction at this point. It’s like coming to a fork in the road. Some of the water will correctly flow off the flashing and into the gutter BUT some of the water will flow behind the vinyl or wood siding and cause structural damage to the house. The typical practice is to place a dollop of caulk at this point to seal the fork in the road leading behind the siding.

orthoRoofIs this the best way to do this? NO! After a period of time, usually after the warranty period is over, the caulk will fail and serious damage occurs.

By installing the lowest piece of step flashing kickout style, there is no fork in the road. 100% of the rainwater will go into the gutter and the house stays dry. Kickout style is possible by simply making a short 2 inch vertical cut in the siding material so the flashing can come out through the cut directing (kicking out) all of the rainwater in the proper direction.

On new construction, this cut should be done by the siding installers, but for an apparent lack of understanding, it seldom is. So…………if you are building a new home, insist on kickout flashing or if you own a home with these conditions it would be a good idea to have kickout flashing installed before serious damage takes its toll.

The synthetic stucco trade has properly addressed this problem after learning the hard way that water can cause a lot of damage if not channeled properly. They use special kickout flashing in their siding systems. Brick walls do not need kickouts since all wall flashing is external.

Rooftop Readings are written by Tracy Hanning. Tracy holds BS and MA degrees and is a veteran Industrial Arts teacher. He founded Solid Rock Roofing, Inc. in 1991.

Chimneys are Like Sponges

Like sponges you say? How could that be?

When I look at a chimney, I see a sponge. I see it as an object that takes on and absorbs water. I have been called to look at a so-called roof leak only to discover the problem to be the chimney. The water eventually works it way into the house as it seeks it own level usually showing up as a stain on a ceiling or wall. Whether the chimney is built of brick, stone or wood, they all can leak and cause grief with the homeowner.

chimneyChimney leaks can originate anywhere but the most common culprit is a cracked masonry crown. Since Joe Homeowner cannot see the crown, he has no idea of its condition. Sidewalks crack and masonry crowns will do the same. A wise homeowner will have an annual inspection by a competent professional to assess the condition of those items that are above the eyesight of the average homeowner. It just makes sense. Chimney rebuilds can cost over five thousand dollars.

In our northern climate, the moisture inside a masonry chimney will freeze and expand creating larger cracks and crevices. Bricks will spall (burst apart) and deface at this point. So, it is imperative the crown be kept in good repair. Actually, the best crown is not masonry at all but one made of sheet lead. You see, sheet lead is a very pliable product and can be formed around the flue liners and sealed. I know of no way a lead crown can leak if it is kept sealed around the flue liners.

Wood chimneys should be banned! The problems are many starting with the original construction. They are simply two by fours framed into a box and sitting on a roof and covered with sheathing and siding. The constant beating of the weather opens the joints and the rain flows right in. It takes a lot of caulking to keep a wood chimney weathertight. If anyone is set on building a wood chimney be sure to use housewrap between the sheathing and the siding and for heavens sake allow it to lap OVER the step flashing.

And I haven’t even mentioned chimney flashing. Yes, the flashing is the culprit many times as well but I will write about that at another time.

Rooftop Readings are written by Tracy Hanning. Tracy holds BS and MA degrees and is a veteran Industrial Arts teacher. He founded Solid Rock Roofing, Inc. in 1991.

October: The Best Month To Shingle

I have been asked many times, “When is the best time to install asphalt roofing shingles on a house?” My answer has always been and will always be………OCTOBER! In the climate of southern Ohio where I hang my hat, I like October for a couple of reasons.

First, the weather is not so danged hot nor is it so blasted cold…………it is just right. It is very comfortable to work in since you are not freezing your fingers and you are not sweating profusely.

Secondly, the shingles do not get abused as much. During the hot and sunny months, shingles take a virtual beating by the foot traffic on a roof. Every time a shingle is stepped on during a sunny day in July it reduces the shingle’s life expectancy by at least a year (even more if abrasion occurs). There are many ways to prevent abrasion but that’s another topic.

‘But the shingles won’t seal!’ How many times have you heard that? In the modern world, shingles have no difficulty sealing regardless of when they are applied. Today’s shingles are built tough and will stay on the roof 99.9% of the time no matter what month they are applied as long as they are nailed properly. The thin lightweight shingles of yesteryear were prone to blow-offs and yes, some manufacturers were skimpy with the seal strip.

If I had my druthers my choice of shingling weather would be October. April is a close second but it tends to rain a lot and ‘tis windier. The smart consumer should ask their local roofing contractor to reserve that fall month to get the best job and to get a roof that will last and last.

Rooftop Readings are written by Tracy Hanning. Tracy holds BS and MA degrees and is a veteran Industrial Arts teacher. He founded Solid Rock Roofing, Inc. in 1991.

 

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